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Shape Custom Nickel Alloy Flanges 1.4501 Super Duplex S32760 F55

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Shape Custom Nickel Alloy Flanges 1.4501 Super Duplex S32760 F55

Name: Shape Custom Nickel Alloy Flanges 14501 Super Duplex S32760 F55
Brand: DINGSCO
Price: 1 USD

China Shape Custom Nickel Alloy Flanges 1.4501 Super Duplex S32760 F55 wholesale

Brand Name : DINGSCO

Model Number : According to customers requirements

Certification : ISO 9001:2015,PED 2014/68/EU,API 6A,API-20B,TSG,NORSOK

Place of Origin : China

MOQ : Negotiable

Price : Negotiable

Payment Terms : T/T

Supply Ability : Negotiable

Delivery Time : (Sample Order) 7 days

Packaging Details : According to Customers' Requests

Product Name : Nickle Alloy Flat Welding Flange

Grade : Super Dupex F55

Density : 7.8 g/cm3

Specific Heat : 500J/kg.℃

Ultimate Tensile Strength : 730 – 930 MPa

0.2% Proof Strength : 530 MPa

Elongation : 25 %

Hardness (Max) : 290 HB

Impact : 100 J

Mean Coefficient of Thermal Expansion at 20 - 100°C : 13 x 10-6 K -1

Thermal Conductivity at 20°C : 15 W.m-1.K-1

Electrical Resistivity at 20°C : 0.8Ω .mm2 .m-1

Modulus of Elasticity at 20° : 200GPa

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Nickle Alloy Flat Welding Flange UNS S32760 Super Duplex F55 1.4501

Nickle Alloy Flange, also known as a flange rim or flange, is a part that connects pipes to each other at the ends, and it is also used on equipment inlets and outlets for connecting two pieces of equipment, such as a reducer flange. A flange connection or flange joint refers to a detachable connection consisting of a flange, gasket, and bolt, which together form a combined sealing structure.

Welding Process:

Required Equipment: A set of manual arc welding equipment, one handle-type angle grinder, one electric air hammer, and one straight edge.
Folding Welding Preparation: 1. Check and adjust the equipment to ensure normal operation; 2. Prepare φ4.0 J402 welding rods, which are preferably dried at 300°C - 350°C for one hour.
Folding Welding Process: 1. Assemble the cone and the large flange according to the drawing requirements, then divide the large flange into 8 equal parts; 2. Welding due to the thicker flange and larger groove, the use of segmental symmetrical, multi-layer welding is adopted.
Folding Welding Quality Requirements: The weld strength must at least match the strength of the base material. The weld surface should be flat and smooth, without defects such as burn-through, porosity, welding leaks, slag inclusion, undercutting, or incomplete welding. The weld reinforcement height should be less than 2mm.
Folding Notes for Attention: 1. When welding the base layer, always use J506 welding rod manual surfacing and welding with a small current. Strictly follow the welding process; 2: After welding each position, use a level to check the deformation of the flange plane; 3: While welding, use the air hammer to strike the weld to eliminate stress.

UNS S32760 / 1.4501 / F55:

Material to UNS S32760 (and the other specifications listed below) is described as a super duplex stainless steel with a microstructure of 50:50 austenite and ferrite. The steel combines high mechanical strength (typically up to 600 MPa yield strength) and good ductility with outstanding corrosion resistance to marine environments and a wide, diverse range of oil & gas production environments. The alloy is supplied with a PREN (Pitting Resistance Equivalent) at >= 40.0 which guarantees high

resistance to pitting corrosion. In addition, the steel offers high resistance to crevice corrosion and stress corrosion cracking. Ambient and sub-zero (down to minus 50 °C) notch ductility is good. These attributes mean that this super duplex steel can be used successfully as an alternative to 300 series stainless steel (such as type 316), standard 22% Cr duplex steel and precipitation hardening stainless steels. Where appropriate the alloy can be considered in lieu of more costly Grade 5 titanium or

nickel based alloys.

Availability:

Bar, forgings, sheet, plate, pipe, tube, closed die forgings, flanges and welding consumables.

Related material specifications:

UNS S32760 in various ASTM product form specifications
EN 10088-3 1.4501 (Grade X2CrNiMoCuWN25-7-4)
NORSOK MDS D51 to D55, D57 & D58
ASTM A182 F55
NACE MR01-75 (latest revision) / ISO 15156

Machinability / Welding:

The machining and welding of this grade of super austenitic stainless steel presents no particular problems. Guidance notes are available upon request.

Typical Applications:

Pumps, valves, chokes, Xmas trees, pipework / flanges, bolting, connectors & manifolds. In oil and gas industry,equipment in defence, chemical and marine industries.

Chemical Composition:

Element	C	Mn	Si	S	P	Cr	Ni	Mo	Cu	N
Minimum(%)	-	-	-	-	-	24	6	3	0.5	0.20
Max(%)	0.03	1	1	0.015	0.035	26	8	4	1	0.30

Reference Standards:

General	Norsok M-650 Ed.4 qualified manufacturers PED 2014/68/EU Annex I section 4.3 AD2000 W0 (W2/W10) NACE MR0175/ ISO 15156-3 and NACE MR0103/ISO 17945
Plate, sheet and coil	ASTM A240, EN 10028-7, EN 10088-2, EN 10088-4, Norsok M-630 MDS D55
Bar and forging	ASTM A276, ASTM A479, ASTM A182, EN 10088-3, Norsok M-630 MDS D54/D57
Other products	As per applicable ASTM and/or EN standards and Norsok M-630 MDS

Applications:

	Process industry components in nitric acid, dioxide, polypropylene & PVC production, caustic evaporators
	Equipment handling organic & fatty acids
	Marine industry and shipbuilding propellers, shafts, rudders, shaft seals, pumps, bolts, fasteners, valves, instrumentation
	Oil and chemical tankers
	Oil & Gas industry pumps, valves, pipe, vessels, wellhead equipment, subsea equipment
	Pollution control systems, fans and pumps, wet scrubbers, incinerators, flue gas desulphurisation (FGD)
	Pulp & paper industry components such as black liquor heater tubes, digester blow valves, rotary feed valves, I.D.fans, brownstock washers, precipitators, bleaching components
	Food Industry applications including sugar cane centrifuges, corn and vegetable processing plant
	Agrochemicals production such as fertilisers (based on wet phosphoric acid)
	Sewage treatment, seawater cooling, desalination plants

Processing Flow Chart:

Shape Custom Nickel Alloy Flanges 1.4501 Super Duplex S32760 F55

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